Machine Monitoring

Enterprise Resource Planning solutions or ERP is a system to manage day-to-day business activities such as accounting, purchasing, planning, scheduling, and much more.  ERP is not new to business or manufacturing. What is innovative is that we integrate the data from ERP systems with machine monitoring extending ERP data to the shop floor, as well as providing accurate machine and shop...

Scytec has launched a new E-Learning online portal for our manufacturing machine monitoring software, DataXchange. The wide range of topics covered will have educational courses for all shop personnel. After completing this series, the user should be able to achieve the benefits of increased utilization and decreased downtime with proper use of the system. E-Learning is a sequence of virtual courses that...

The custom reports, charts and dashboard in Scytec DataXchange is a leading feature of the software. DataXchange reporting contains a variety of Utilization, OEE and IIoT reports and charts to help reduce machine downtime and increase overall equipment effectiveness. Types of custom reports include: Equipment Status Summaries OEE Summaries Downtime Pareto Scrap Pareto Plots Histograms Comparison Timelines Trends In our latest software...

In the past calculating utilization for stations such as paint booths or powder coating lines that use overhead conveyors wasn’t very accurate.  A rudimentary method was simply to monitor whether the conveyor was moving.  However, this did not consider multiple factors including whether any parts were actually present on the conveyor.  An improvement was to add a digital sensor to detect...

Successful manufacturers become and remain successful by finding and driving out waste. As practitioners of Lean Manufacturing know, waste takes many forms, but it’s hard to always know where to look for it. Possibly the best tool to use is machine monitoring and Overall Equipment Effectiveness (OEE). By providing information about what’s happening on the factory floor OEE highlights inefficiencies and helps management...